Wednesday, May 1, 2019

Foot - Ossur Vari-Flex


My first prosthetic foot was an Ossur Vari-Flex.
It is quit tall at about 17 cm. They make a lower version if height is a problem. Most of my current ankle/feet are about 8cm high.
It weighs almost 600 grams. Lighter than any of my current ankle/foot combinations.
It is a good energy return foot, but it does not handle uneven terrain very well.



I am wearing this foot now, and have been since my hydraulic ankle started leaking.
For walking quickly around the block where I live, it is a very good foot. It is light, and stable, with good energy return. 

The one parkrun I like is very flat, but has lots of uneven terrain. Mostly old building rubble. The Vari-Flex does not do well on uneven terrain. If I step on a rock with my toe, then the knee breaks loose to early. If I step on a rock with my heal, then the knee never breaks loose, and when I want  the prosthetic foot to be in front of me, it is stuck locked straight behind me.

The other Parkrun I like has a long steep hill.  The Vari-Flex does not do slopes very well, and I have to walk sideways up the hill, then walk sideways down the hill.

If you come from a SACH foot, you will think the Vari-Flex is a great foot. If  you have ever worn a hydraulic ankle, then you will think is is not so nice.


Prosthetic Leg Prices



Here are some prices of new leg prosthetics that I have found online. You can possibly find cheaper, or different prices.  I found prices only for prosthetics I was interested in. 
Most of these prices came from Asian web sites. Sometimes there were varying prices from different Countries and Regions. In that case I sort of averaged them.

I don't know any prices from the manufactures themselves. The prices asked by manufactures are kind of useless, because many Medical, Prosthetic and Pharmaceutical companies prices, are Value-Based prices, and have no relationship to the cost of R&D, cost of Materials, or cost of Manufacturing. 
I'll leave discussing the morality of this, for another time.

I buy my prosthetics on E-bay, and then repair them myself. Most, but not all, prosthetics I have purchased on E-bay have been worn, or defective. YMMV.
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Ossur Vari-Flex

Lakh = 1.71
      Rand = R35,960
   USD = $2,462
   Euro = €2,190



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College Park TruStep

Lakh = 1.1
        Rand = R22,600
      USD = $1,580
       Euro = E 1,406
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College Park Odyssey K2

Lakh = 2.3
        Rand = R47,300
      USD = $3,310
      Euro = €2,948


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College Park Odyesey K3


Lakh = 2.8
         Rand = R57,600
      USD = $4,030
     Euro = €3,589


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Ossur Total Knee 1900

Lakh = 1.42
      Rand = R29,213
   USD = $2,043
   Euro = €1,816

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Ossur Total Knee 2000

Lakh = 2.56
      Rand = R52,500
    USD = $3,684
    Euro = €3,281


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 Ossur Mauch Knee

Lakh = 3.39
      Rand = R65,600
    USD = $4,878
    Euro = €4,346

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Ossur Total Knee 2100

Lakh = 4.42
      Rand = R90,660
    USD = $6,363
    Euro = €5,667

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Ossur Rheo 3 Knee

Lakh = 22
           Rand = R451,000
         USD = $31,700
         Euro = €28,233

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Ossur Power Knee

Lakh = 39.7
        Rand = R816,220
     USD = $57,096
     Euro = €50,850






Wednesday, April 10, 2019

Foot - College Park Odyssey K2 Review and Repair.

I am a left above knee amputee. I use a hydraulic Ossur 2100 knee and a College Park K2 ankle on my prosthesis.

I bought the College Park Odyssey K2 foot on E-bay. It now leaks hydraulic fluid from where the piston comes out of the seal plate..
This blog is about the K2, and how I fixed the leaking seal. It is NOT, about how YOU, should fix or repair a leaky K2.

I have a Ossur VariFlex that was my beginner foot purchased by my medical aid. Many of the Parkruns I have been doing, are on steep slopes, and uneven terrain. The VariFlex does not handle either slopes or uneven terrain very well.

Some ankles and feet give better energy return. Some give better stability, and some give better safety on slopes and uneven terrain. The Variflex has some energy return, and feels very stable. The K2 has no energy return  that I can feel, and requires the good leg to do 100% of the balancing. It is sort of a "dead" feeling foot. But it has two good characteristics.
One is that the toe remains in full dorsi-flexion when the foot leaves the ground right before swing through. This is over a half an inch of extra toe clearance while the foot swings forward. On grass, or gravel, that is a super safety feature.
The other good feature is that if I step on a rock/root/carpet/clump of grass or any small item, with my toe, it allows the toe to go up. This prevents my knee from unlocking when the toe steps on something. It also allows the ankle to handle slopes. A 9 degree down slope can be walked as if it is level ground.
So basically the K2 is more unstable, and has no energy return, but allows slopes and uneven terrain. It also has more ground clearance during swing through.
The Variflex is a stable foot with some energy return, but does not handle slopes or uneven terrain.

After 4 months, my E-bay K2 started leaking from the piston top. So I decided to repair it.
Fortunately I was loaned a College Park Trustep for 2 weeks. After that, I had to wear my VariFlex while repairing the K2.


 This is my K2 on the work bench.

After removing the foot shell.

All K2s are both right and left. Only the foot shell determines which foot it is for. I don't like this. The main shaft of an ankle must be in the same plane as the main shaft of the knee. This means the K2 is always pidgin toed, and the weight passes over the middle toe, not the big toe.

This is how the curved piston looks on the inside.

After removing the carbon fiber foot plates.
This shows the dorsi-flexion adjustment screw, the big bolt, and the four screws for the seal plate. The big bolt needed a 3/8 thin walled socket to loosen and tighten it.

This shows how the curved piston moves.

After removing the big bold that connects the piston to the pyramid.

The end of the main shaft after removing the retaining screws.

Blue plastic protecting main shaft screw.
Main shaft screw. It locks against the main shaft, so that the shaft moves with the pyramid adapter.



Main shaft after pulling it out. You can see the grove that the shaft screw fits into.

Now top pyramid can be removed.

This allows access to the four screws holding the seal plate. These need a #7 Torx.

Seal plate removed.

Seal plate and the removed bad seal. This was where it was leaking.

Prep to remove all fluid.

Removed 4ml of old black fluid. 

Prepared 350CTS silicone oil. I put back in almost 8 ml. I totally guessed at the Viscosity of the fluid.

New purchase of seal and o'ring.

Install new seal and o'ring. Note funny path for o'ring. It has to go around the input to the adjustment screws.

Prepare and add new oil.

Seal and plate must accommodate curved piston.

Put seal plate on correctly so curved piston fits curved seal.

Put on 4 screws to hold seal plate.

The shaft needed sanding and filing. I think I messed it up getting it out.

Shaft installed and end retaining screws installed.

Big bolt installed to attache the pyramid to the curved piston. Replace main shaft retaining screw, and plastic. Then put on carbon fiber feet planks.

Foot is done. Now to put foot shell on, replace the Variflex with the K2. Then go for a walk.
I am now wearing the K2. It seems very stiff. Even with the resistances at minimum. I think the shaft is hard to turn. I did grease it with light duty grease. Maybe I messed up the brass bushing of the main shaft.
Maybe, I should have used a thinner oil.
I'll need to walk with it for a few days to see if it is usable. The K2 is heavier than the VariFlex, so I will have to adjust the resistances of the knee to allow for the greater inertia of the heavier foot.

If I have to change to thinner oil, I will have to be more careful not to damage the shaft getting it out.
Also the four #7 Torx screw heads are nearly stripped.


Monday, March 25, 2019

First Post & Introduction

March 9 2019

I am a LAK (Left Above Knee) amputee. For three years now I have been using a prosthetic knee and foot. The thing I have learned the most, is how little I know.

I see often amputees get an initial substandard leg, that they are quite happy with. Then a few years later they get an "upgrade" and again they are happy. This gradual improvement frustrates many patients. Why didn't they get the good stuff at first. Why should they buy upgrade after upgrade. Some one is getting rich off these gradual improvements.

I keep asking myself why I can't get a prosthetic leg that is better than my removed leg. I want to run faster and jump high than I did before.

My decision to do a blog on the various prosthetic devices I get to try out, and use daily, is based on the lack of non-manufacturer information available on the Internet.

Seldom is an amputee given all the available options regarding prosthetics. Most Prosthetists have access to a limited range of products. The commission a Prosthetist gets, often determine which product a patient gets.

Most prosthesis manufacturers supply the Military with prosthesis. The military has deep pockets and will spent almost 10 times the budget that I have available for prosthetics and rehabilitation. The result of this is the astronomical prices charged by manufacturers.

I am very lucky to have a progressive minded Prosthetist. He often "loans" me new or used prosthetics to try out.

Buying on Ebay has many pitfalls awaiting the prosthetic user. I have bought 5 prosthetic devices on Ebay, and all have either been un-serviceable, or they broke, or wore out within months. As an ex-aircraft mechanic, I do my best to revive them.

Prosthetic manufacturers do their best to keep their intellectual property out of the hands of the customer. Most manufacturers will not service, repair, or maintain any prosthetic device unless you can "prove" you are the original purchaser. They will give you no help or share any knowledge with you regarding the repair, or service of any of their products. You are supposed to buy a new one from them. Profit seems to trump ethics and morals.




Sunday, March 17, 2019

Foot - College Park Trustep

My prosthetist got together with the College Park importer, and managed to let me borrow a Trustep foot. That was very nice of them, and I am grateful.

Most modern prosthetic ankles are also feet, and feet are also ankles. Now days they are just one unit.

Just so you know, I am an LAK (Left Above Knee) amputee, and I use an Ossur 2100 knee. It is the best knee I have tried. I have worn a Genium, a Mauch Knee, and an Ossur 2000 in the past.

I have been using a College Park, Odyssey K2 ankle for about 4 months. The K2 is a hydraulic ankle with adjustment for dorsi-flexion resistance, and plantar-flexion resistance. A small screw is turned for each resistance.
I love that foot. I bought it used off E-bay. But it now leaks hydraulic fluid. I need a new ankle.


Last year, I wore an Ossur Pro-flex for two weeks.
The Pro-flex must be sent to the factory to change the resistance of the flexions. That is a non starter right there. My K2 takes me about 5 seconds to adjust.

The Trustep works in a completely different way, and uses no hydraulics. It uses small rubber bumpers to supply resistance to movement of the ankle. The Trustep utilities 5 rubber bumpers. One resists dorsi-flexion, one does plantar-flexion, one does rotational resistance, and there are 2 others that fit around the main shaft to give some pronation/supition movement.



I was wearing the Odyssey K2, a few days ago, when I arrived at the prosthetist. My prosthetist put the Trustep on, and I walked around a bit. 
Naturally the Trustep and the K2, (actually any ankle) suffer from needing to be aligned exactly with the plane of rotation of the knee. This makes the foot point straight forward instead of a natural angle outward of a few degrees. I don't understand how manufacturers can't get that right.
On many of my walks, I have cambered terrain, so my pylon is marked and easy to change the length of the leg. This made the fact that the Trustep was about a centimeter higher than the K2 easy to adjust for.
I felt like I  was going to fall backwards. We adjusted the pyramid adapter above the knee, to move the foot farther back (in the posterior direction.)  The K2 adjustment had been perfect, therefor the actual pyramid on the Trustep must be at a different angle. After moving the foot posterior, we had to then raise the toe to make the foot flat. We moved the foot posterior until we ran out of adjustment, and then raised the toe until we ran out of adjustment. I still felt like I was falling backwards.
Maybe when I get a softer toe bumper in, it will feel better.
I left the prosthetist with all the tools I hoped I would need to change the bumpers. They also loaned me a complete kit of replacement bumpers.

Once home I walked my local 2.5 km course on the Trustep. It was not pleasant. Associated with the feeling of falling backwards, was the fact that the amount of force needed to break the knee loose was significant. I like a very "easy to break" the knee setting, to reduce the energy needed to walk. This setting now was very energy intensive.

I got home, and put my K2 foot back on so I could walk around while changing the bumpers on the Trustep.

Once in the shed, I got together all the tools required to change the bumpers. A few special tools are needed to replace the bumpers.




I used the compression tool to put pressure on the toe to allow the removal of a steel plate on the bottom of the foot.
Once this plate is removed, the toes will flop and release the toe bumper.
The foot came with a #5 toe bumper, I put in a #3.

The bumps on the bumper signify the stiffness.

 With all the proper tools, replacing the bumpers is not that hard. But for the average client, it would have to be done by the prosthetist. That is a real PITA.
For me, replacing the foot shell is the main problem. On You Tube, College Park has a video showing how to do it. The guy on the video must be a muscle man, and I bet it took many takes before he got it right for the video.
I have sweated and cussed many hours trying to get the foot shell on. The foot shell does not appear to be very robust. In fact when I got mine, it was already torn in the back. I fail to see the engineering requirement for such a high foot shell. If I owned it, I would cut off about 1/2 inch all around the top.


I then reinstalled the metal plate, and reassembled the foot. While putting the foot shell on, I got my finger trapped, and bleed all over the foot shell.
Once all assembled, I replaced the K2 with the Trustep. I then walked my 2.5 km course again. Much better.
I still felt like I was falling backwards, but less. The knee was still hard to break loose. The solution to this is to move the foot to the rear, but I was at maximum the pyramid will allow already.

As a test, I put on my K2, moved the foot forward, and lowered the toe, and lengthened the pylon by a centimeter. I then walked 2.5 km. What a difference. Very nice. Minimal effort to break the knee loose, and much smoother.
The Trustep seems to have three separate motions. When the heel strikes, the rear bumper compresses, then the foot goes flat, then the front bumper compresses as the toe takes weight. The K2 seems to have a single flow motion, from heel to toe.

Back to the shed. I decided to try a softer rear bumper, and go from a #3 to a #2 on the front bumper.
I removed the foot shell, used the compression device to allow me to remove the steel plate, then swapped the #3 for a #2 front bumper, used the compression tool to re install the steel plate. Then used the pin extraction tool and remover the top part of the ankle to get access to the rear bumper. I didn't do anything with the shaft bumpers or the rotational bumper. I removed the "M" rear bumper, and put in a "S" rear bumper. Then lubed everything, and put loctite on the screw.
It took me over an hour to get the foot shell on. Maybe my problem with the foot shell is because I am 67 years old. At one point my hand slipped and I caught my left hand between something, and it tore of a piece of my left hand. Again lots of blood.

I walked another 2.5 km.  I have walked 10 km testing this foot today. I am sore and tired. The softer bumpers are now too soft. With weight off the prosthetic leg, it feels to long, and with weight on it, it is too short.
The shock absorption, and rotational buffing need to be much stiffer. Resistance to dorsi-flexion and plantar-flexion need to be less stiff, to allow easier walking. Unfortunately, these two features are counter to each other in the Trustep. The same bumpers supply both shock absorption and flexion resistances.
The K2 has the toe in dorsi-flexion during swing forward, but the Trustep does not do that because the bumpers center the ankle once the foot leaves the ground. I twice caught the toe and stumbled during this walk.

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Next day..
Today I did the whole bumper changing procedure again, and replaced the toe bumper back to a #3, and put the "M" bumper back in the rear.
As I was putting it together, I noticed where the toe unit is scrapping on the ankle unit. I think I could hear it while walking. There seemed to be a scraping/rubbing sound.
I checked, and everything seems correct and the screws are all tight. I don't know why this is happening.
After an hour trying to get the foot shell on I quit. My shoulder is very sore, and both hands hurt. I'll stay on the K2 for the rest of today.

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Next day...
I got the foot shell on. It took about 10 minutes and it went on my 5th try. My shoulder and hands are very sore. Now I will swap my K2 for the Trustep, and go for a walk.

I just walked 2.5 km in 33:45. That is fast for me. On a Trustep with a #3 front bumper, and a "M" rear bumper.

Maybe I just need more time on this foot before I can judge it. It doesn't feel right, but it is not slowing me down any.
Also maybe once it is set up correctly, there may be no further maintenance needed until the rubbers wear out.
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Conclusions: After 14 days and 18 kilometers of walking, here are some of my thoughts on the Trustep.
I like Collage Park. They have many videos to explain adjustments and workings of their feet. Ossur wouldn't even tell me the kind of oil used in their knees.
Once set up properly, this foot should be maintenance free. To get it set up properly may require more man hours than a prosthetist is willing to spend.
Special tools are required to change the bumpers. This means even a minor adjustment will require a trip to the prosthetist.
The foot shell is not designed very well. It seems fragile, and goes up too high, making it difficult to put on.
The shock absorption adjustment should be separate from the ankle flexion resistance adjustment.
Patients moving from a fixed foot like the Ossur Variflex to the Trustep will think the Trustep is fantastic. They will love the greater flexibility and freedom to transverse uneven terrain. I don't think anybody going from a higher quality ankle (like the K2 or K3) to the Trustep will be as happy.

For now, I will stay with my old, leaky, bought off E-bay, College Park Odyssey K2.